Wholesale Mailer Boxes
Mailer boxes are the default packaging for ecommerce and subscription brands because one die-cut piece folds into a self-locking box that survives carrier handling without tape or void fill. Buying them wholesale is how growing brands get the landed unit cost down without dropping to thinner board.
Bulk pricing
From $0.38 per unit
At a 50 unit minimum. Final price depends on size, material, and finishing.
Key Takeaway
Half Price Packaging supplies wholesale custom mailer boxes from 50 units, with per-unit pricing that improves at volume breaks. Mailers are die-cut corrugated, printed inside and out to your artwork, and sized to your product so you are not paying to ship air. Production runs from about 7 business days, depending on the product, quantity, and finishing, plus 2 to 5 business days for delivery. Free design assistance and a digital proof are included. Call (866) 225-2112 or request a quote online.
We manufacture custom mailers to your exact dimensions, printed one colour or full colour, inside and out, with volume pricing quoted on your real spec rather than a flat rate card.
How wholesale mailer pricing works
Mailer cost is driven by the blank size, the board grade, print coverage, and quantity. Dies and print plates are fixed costs, so the per-unit price falls fastest across the first volume breaks as those costs spread over more boxes.
Right-sizing is the quiet saving: a mailer built to your product cuts board area and dimensional shipping weight at the same time. On wholesale quantities that difference compounds on every order you ship.
Minimum order is 50 units, and repeat programs can hold dies and print setups on file so reorders run faster and stay price-consistent.
Styles and printing for ecommerce brands
The core format is the front-lock corrugated mailer, with variants for literature, apparel, and heavier goods. Kraft, white, and black base stocks are all available, printed flexo for bold single-colour work or litho-laminated for photographic full-colour coverage.
Interior printing turns the open-box moment into brand space, and it is where subscription brands get the most from the format. Add-ons like tissue, stickers, and inserts can ship alongside the mailers.
Turnaround and delivery
Production runs from about 7 business days, depending on the product, quantity, and finishing, plus 2 to 5 business days for delivery. Larger wholesale breaks can extend production, and your digital proof includes the realistic timeline for your quantity.
Rush production is available on many styles for a premium of about 7 to 25%, depending on the job.
Frequently asked questions
What is the minimum wholesale order for mailer boxes?
Minimum order is 50 units. Per-unit pricing improves at volume breaks above that, and your quote shows the tiers for your exact size and print spec.
How is wholesale mailer pricing calculated?
Blank size, board grade, print coverage, and quantity. Dies and plates are fixed costs, so per-unit price drops as quantity spreads them across more boxes.
Can mailer boxes be printed inside and out?
Yes. Interior printing is one of the most used options on subscription and ecommerce mailers, and both surfaces are shown on your digital proof before production.
How long does a wholesale mailer order take?
Production runs from about 7 business days, depending on the product, quantity, and finishing, plus 2 to 5 business days for delivery. Rush options are available for a premium of about 7 to 25%, depending on the job.
Why buyers order from Half Price Packaging
- Orders start at 50 units, with 100 or more for specialty rigid formats
- Free design assistance and a digital proof approved by you before production
- Free shipping across the US
- Size guides and spec tables published from real production data
- Production runs from about 7 business days, depending on the product, quantity, and finishing, plus 2 to 5 business days for delivery
- Talk to a packaging specialist at (866) 225-2112
Related products
Further reading
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