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8 Tips for Stylish Product Packaging That Doesn't Break the Bank

Product packaging can be crucial in giving your products a professional presentation and enhancing the customer's relationship with your brand. Your product's packaging will significantly impact a customer's buying choice, so it should never be ignored.

You can start preparing to lower the packaging costs to fit them into your budget after reading this article till the end.

Reducing costs should not equate to sacrificing quality. Several efficient ways to produce high-quality packaging benefit your customers and strengthen the brand narrative.
Achieving the right balance between maintaining your budget and using packaging to convey your business can be challenging.

Here, we list the main factors to consider while striking the ideal balance.

Saving on Materials and Structures

Finding the best material and structure for your customized boxes is crucial to the success of your goods when it comes to packaging. You can maximize your brand identity through your packaging and improve your product presentation!

product boxes packaging

You might believe that investing in premium materials will give you the best chance of having your goods arrive to the consumer safely and survive the shipping procedure.

The truth is that choosing the best materials might be rather expensive when it isn't necessary.
Being conscious of all the fundamental decisions you make for your custom packaging project will help keep packaging cost down. Reducing the size of your packaging to the minimum amount your product requires will lower your costs and make your items considerably safer.

When designing inexpensive packaging for your items, you should look for the following materials and designs.

Corrugated Fiber Board 

It's not always necessary to sacrifice brand quality when using less expensive materials for your items. Corrugated fiberboard is one of the materials to look for when constructing cost-effective boxes.

For maximum durability, corrugated fiberboard is made of fluted corrugated sheets sandwiched between sturdy paperboards.

This material provides sturdy cushioning for any product needing extra support and protection during long-distance shipping and handling.

Folding Carton

Another great option when looking for supplies to make affordable boxes is a folding carton.

Want to use luxury packaging but simply lack the funds to do so?
Your solution is a folding carton!

This product comes in a range of paperboard alternatives. It can provide the best printing and finishing options to get the premium packaging to feel you require.

Paper/Plastic Gusset Bags

Gusset bags are undoubtedly already on your radar if you send edible products or products requiring extra protection within your packing. Gusset bags are essential for protecting products, particularly in food packaging.

These bags prevent your product from shifting during transportation and give you another chance to enhance your packaging with additional brand imagery.

Gusset bags come in paper and plastic varieties, which are affordable and helpful for creating a brand story. These bags provide the convenience and utility that consumers prefer.

From a customer's standpoint, packaging your things in a bag immediately makes them more user-friendly.

Read More: The Ultimate Manual for Corrugated Flutes

Additional Packaging Materials

product packaging

The main question is, does packaging cost for a small business?
Small businesses that cannot afford costly customized packaging may benefit greatly by adopting clever boxes design ideas. 
Here are a few minor details you can add to any box to make it feel special and unique:

Tissue paper and paper Inserts

Tissue paper and paper inserts are a great low-cost alternative to adding padding to your package if you send a larger or more prone to breakage item.
This works particularly well for boxes that contain multiple products.

To improve your unboxing experience, you can place padding between the objects or present them visually pleasingly.

Custom Sleeves

Custom sleeves appear to be an expensive option that many companies think they cannot afford.

The situation is different, though.

They are excellent, inexpensive packaging additions and can just boost your product needs.
Custom sleeves offer advantages beyond increased marketing and brand visibility.

Additionally, it enhances the performance of your package by giving your goods more sealing power. Any packaging with custom sleeves conveys the brand's attention to detail, which appeals to consumers' desire for an authentic relationship.

Sticker and Labels

Your product and brand are represented through the packaging. However, there are situations when bespoke printing for each box is simply out of your price range.
If you are looking for ways to minimize packaging design cost then there is another fantastic solution.  

One of the simplest and least expensive methods to give your package a little more personality is with stickers and labels.

Your clients will sense that your company is trying to forge a real connection with them if you just say "thank you," provide product instructions or provide further information about your brand.

Printing on a Budget

Custom packaging appeals to businesses primarily because it allows for personalized branding printing. You might be able to reduce your printing expenses based on the size of your order.

customized product boxes
Although offset and digital printing are excellent choices, one may be more affordable than the other, depending on your order amount. Digital printing is your greatest option for printing solutions that are affordable for smaller-run jobs.

However, consider that color accuracy might not be as high-quality compared offset printing.
Offset print uses metal plates to quickly overlay colors onto sheets while stamping designs onto the substrate. Additionally, this is often how newspapers and journals are created.
Although it provides higher image quality and cost-effectiveness for large print runs, it is too expensive and requires more time to use for the majority of low-volume jobs.

Your home office laser or inkjet printer, however, uses digital printing. It provides short turnaround times and lowers the cost of low-volume work. Digital printing, however, falls short of offset printing in terms of color fidelity and material versatility.

Read More: Everything About Dieline for Packaging and Printing

Minimize Returns by Ensuring Products are Properly Packaged and Transported

Product damage has a painful financial impact on your company. Manufacturing, packaging, transporting and returning a product that a client returns are all considered lost expenses. Furthermore, you risk losing that customer forever since they might never buy from you again or, worse still, they will tell everyone they know about their bad experience on social media.

customized product packaging

Poor packaging and damage during transit are the two main reasons why products get damaged. The former is simpler to resolve, while the latter sounds challenging to handle. How are you supposed to have any control over something that is actually outside your warehouse?

Keep Up with Innovations in the Packaging Industry

Keep an eye out for developments in the packaging sector, especially if they affect your industry, whether it be food, cosmetics, or medicine. The packaging sector makes research and development investments to create stronger, lighter, safer, and more ecologically friendly goods.

These all result in financial savings. Stronger packages decrease the possibility of transit damage. There is a limit to how much room you can occupy in carrier trucks with lightweight packing. There is a lower chance of damage and spoilage with secure packaging. Environmentally friendly products also help your brand's reputation.

Optimize Packaging by Utilizing Small Packaging Boxes 

You can assess how much does packaging cost for a product by keeping track of boxes used per product. It is preferable to use small boxes as they occupy less space and are easy to transport.

Here we have mentioned some of the ways by which you can efficiently utilize small box packaging to lower costs.

Use Single Packaging: Ship as many items as possible into a single box to maximize packing space.
Diversify your Packaging Materials: Instead of using the same three box sizes, consider the average shipment size and ensure your packaging is acceptable and doesn't cost you extra due to dimensional volume.
Use cushioned envelopes: Some of your products might be too small to fit into compact boxes, so use large, padded envelopes instead.
Automate your workflow: By choosing the best box for each product depending on size with automated packaging solutions.
Negotiate shipping costs: If you frequently send many products, get in touch with your account manager and ask about preferred pricing.  Before negotiating with your carrier, review your shipping data to understand your shipping profile.

Vary Your Packaging Costs Based on the Durability of Goods

Not all of your products demand the utmost focus. Some goods are stronger than others. Others must be more aesthetically beautiful. Sort your products according to their package type:

Durable: Open crates with covers to keep out dirt and debris will do.
Traditional: Packaging costs less than 2% of the cost of the product.
Fragile: Internal parts needed to secure fragile objects. Packaging materials are required to prevent movement during transit.
Standard: 3–7% of the cost of the product for packaging
Marketing Resources:  These materials are more expensive since product design and expert printing services are needed.
Standard: 3–7% of the cost of the product for packaging
Complex: These are the goods that demand delicate packaging. They can have sensitive machinery or calibrated parts. They need packaging that is specific, unique, and extremely durable.
Benchmark: 8 to 10% of the cost of the product for packaging.

Choosing the Right Manufacturers

It matters where your packaging is made!
It's crucial to evaluate and compare the many manufacturing networks before deciding where you want your packaging to be made because each has its skills, certifications, and production methods.

custom product packaging

The qualifications and services they offer are important, but you should consider whether you prefer to engage with domestic or overseas manufacturing companies.
Choosing between domestic and foreign producers will rely on the project's cost, quality, and other requirements (e.g., sustainable efforts, shipping method, etc.

Read More: What Trends You Can Expect in Vape Cartridge Packaging Designs in Near Future?

Planning Your Logistics Can Help You Save Money

Logistics help develop the most effective packaging strategies. Transport is one of them. Your schedule and due dates will play a significant role in selecting the best form of transportation.
A necessary component of selling products is packaging. We hope that you get an idea of the importance that how much does packaging cost. You don't have to buy an insanely expensive part, so don't worry.

Additionally, reducing packaging costs should not compromise your products' security and integrity. Instead, lowering the cost of your packaging requires a comprehensive assessment of your current procedures.

Know where your money is going at the moment. Find out what is holding down your present packing procedures, such as machine issues or a poorly designed warehouse architecture. Improve procedures, upgrade equipment, modify packaging to be as efficient as possible, and monitor changes in the packing materials sector.

custom product boxes

You can find significant savings and raise your profit margin by properly considering the costs associated with package design and packaging.